High Standard Solutions
Safe maneuvers for aeroambulances
Field of Application: Aeronautic Industry
Materials: AISI 304 – Aluminum Ergal alloy 7075-T6.
Internal cover in mirrored polycarbonate, external cover in carbon fiber.
Size: 500 x 200 mm
Production lot: 2 KIT
Machinery used: DMG MORI – DMU 100 Monoblock
5 axis CNC Machining Center
DMD MORI CTX 800 – Lathe CNC
Additional processes: Protective anodizing, final assembling.
Problem:
A national health service asked us, in partnership with BOGGI AERONAUTICS, to solve the helicopter maneuvering difficulties during the use of winch in mountain locations.
Critical issues:
– The rigidity of the EASA safety regulations
– Weight containment to not aggravate the maximum helicopter’s reach
– Necessity to cancel any vibration
Proposal:
For system construction it was used ERGALL (high strength aluminum), while the outer shell is made entirely in carbon-fiber. These choices have assured us strength and lightness.
From the idea we went to the design, and shortly afterwards to the feasibility study on CNC machine tools. To obtain the desire results we had to use our best-performing CNC 5-axis machining centers.
After our first assembly flying tests were done. All the structure showed correct stability and mirror did not present any kind of vibration. EASA certification was obtained immediately.
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